100ton Metal Press Bender- Factory Suppliers Manufacturers From China

A variety of press brake are now available in the market. However, they are mainly categorized as mechanical or hydraulic press brake, depending on the means of applying force. With the advancement in technology, the CNC press brakes come into being. CNC press brake has the capability to deliver force in a limited vertical space in order to punch or bend the metal sheet.

• Why we use CNC press brake?

• How does CNC press brake work?

• How to calibrate CNC press brake?

Why we use CNC press brake?

CNC press brake is the most accurate and precise type of press brake. CNC press brake is a modernized and more accurate version of the hydraulic press brake that is controlled by computers.

The processing speed of CNC press brake is fast. The corner processing surface is beautiful with high strength.

CNC press brake transforms manual welding into fully automatic machine operation, improving quality and efficiency, CNC press brake reduces labor costs and shortens the production cycle of products.

CNC press brake is a new large-scale machine. The high precision is favored by many people. It can adopt flexible operation mode, which can be linked with two machines to solve the problem of processing long plates.

CNC press brake be operated and processed by a single machine to effectively improve the use. It reduces energy consumption. The compensation is automatically adjusted by the numerical control system, which is convenient and accurate.

How does CNC press brake work?

A CNC press brake works quite similarly to a hydraulic press brake. However, the difference is that CNC press brake is controlled by slider stroke and backgauge. All you have to do is input the number of pieces that require bending along with the bending angle, getting the job done with accuracy.

CNC press brake has a ram fitted with a punch that forces the material being worked into a die. The material is formed into an angle corresponding to the angle of the die or the depth the punch forces it into the die.

CNC press brakes can be pre-programmed to bend the sheet metal through many various bends completing one part at a time. It uses a V blade to push on the sheet metal with pressure against a die.

How to calibrate CNC press brake?

The CNC press brake adopts electromagnetic force clamping so that the pressing plate can be made into a variety of workpiece with side walls. The operation is simple.

Metrology personnel required to calibrate CNC press brake need to open the cover of the saw that the optical components can be adjusted on the worktable, the spindle and the independent tripod. The time that spatial calibration process needs depends on the size of the CNC press brake. If the part is within the tolerance range by the three-coordinate surveying and mapping machine, the spatial calibration is not so necessary.

The trajectory of the calibrated CNC press brake is not a straight line but lateral movement. Traditional correlators cannot do this, except for the single-aperture laser correlation instrument.

When testing a CNC press brake, use a moderate probe to measure the proportion of the drawing part. The specified spatial error can be listed as an error table or offset table. The software can correct the coordinates of the probe.

Learn more something about CNC press brake can know the working principle of CNC press brake and how to calibrate CNC press brake. LZK CNC Machine Tool(Anhui) Manufacturing Co., Ltd. is your best partner whether from the high-quality CNC machines or the delivery.

The shearing machine is a professional equipment for sheet metal cutting, which is widely used in the cutting of thin sheets of automobiles, shipbuilding, building materials, hardware machinery, and metal structures. Shearing machine is welded by steel plate, which has a compact structure.

• How many types of shearing machines are there?

• How to choose shearing machine?

• How to choose the cutting tool of shearing machine?

How many types of shearing machines are there?

Dedicated shearing machine is always combined with other equipment to complete special purposes. Cold-formed line shearing machine is a special shearing machine configured on production lines. Steel-structure line shearing machine is mostly for angle steel and H-beam automatic production lines to complete the shearing process. Plate and line shearing machine is a high-speed shearing machine designed to meet the high-speed cutting requirements of the production line for the plate uncoiling and leveling line. Hydraulic high-speed shearing machine is available for thick plate line, while the thin plate line is equipped with pneumatic shearing machine.

The upper and lower blades of oblique-blade shearing machine form an angle. The upper blades are inclined, whose inclination angle is from 1° to 6°. The shearing force of this type shearing machine is smaller than that of the flat-blade one. It has a wide range of applications.

Flat-blade shearing machine has good quality and small distortion. But the shearing force and energy consumption are large. There are more mechanical transmissions. The upper and lower blades of the shearing machine are parallel to each other, which are used in hot-cutting of blooms and slabs in rolling mills.

Combined-punching shearing machine can do the cutting of the plate and the profile, which is mostly used in the blanking process. Sheet-bending shearing machine contains two processes that shearing and bending can be performed on the same machine.

How to choose shearing machine?

Determine the specifications and parameters of the shearing machine according to your own demands. You should consider the required range of the m aterial thickness of the sheared material. You can contact the manufacturer for recommendations if you are not sure.

Confirm which manufacturers produce the shearing machine to be purchased. The model produced by different manufacturers is different. Therefore, users should pay special attention to choosing the best one. Choose some manufacturers for comparison, such as the quality and the after-sales service.

It is better to pay attention to the overall condition of the shearing machine manufacturer. It is recommended to visit the factory. After removing the highest and lowest prices, choose a trustworthy manufacturer to get better price and performance ratio.

How to choose the cutting tool of shearing machine?

The development of cutting tool materials for shearing machine plays a decisive role in the advancement of cutting technology.

High-speed steel cutting tool are available for milling cutters, milling horizontal grooves and milling expansion grooves in piston processing. It is also used for drill bits to drill oil holes.

Cemented-carbide cutting tool is widely used in various processes of aluminum piston machining, especially piston rough machining and semi-finish machining.

Cubic boron nitride cutting tool is used in the process of turning cast iron ring grooves for inserting cast iron ring pistons. It is also used in the processing of piston three-dimensional profiling.

Diamond cutting tool can make use of the high hardness, high wear resistance, high thermal conductivity and low friction coefficient to achieve high precision, high efficiency, high stability and high surface finish processing of materials. It is an ideal tool for shearing machine.

Learn more something about shearing machine can know the types of shearing machine and how to choose shearing machine. LZK CNC Machine Tool(Anhui) Manufacturing Co., Ltd. can offer you better service, such as the appropriate solutions.

A laser cutting machine offers a wide range of cutting possibilities in a wide range of materials. There are practically no limits on cutting designs, being able to make complex cuts with great precision quickly. A laser cutting machine can automatically operate working procedure.

 

•  What are the functions of laser cutting machine?

•  What are the parts of laser cutting machine?

•   Is laser cutting machine popular?

 

What are the functions of laser cutting machine?

The built-in automatic recognition system of a laser cutting machine can automatically recognize various colored patterns and texts on metal thin plates. Laser cutting machine automatically find edges for cutting according to actual needs to achieve perfect quality

The high-quality and reliable laser cutting machine can arrange the graphics of different sizes according to different rules and the corresponding order. Laser cutting machine maximizes the utilization rate of materials and makes full use of the automatic supply and cutting function. It can save energy consumption and improve efficiency. The laser cutting machine can re-typeset and use the leftover material of the graphics according to the super-plate system to save material costs.

The laser cutting machine has built-in CCD recognition system software to automatically recognize the contour of metal objects. It generates the corresponding files to achieve the required graphics and the automatic typesetting, making the whole typesetting and cutting process convenient and quick.

The laser cutting machine can cut into shape at one time and then focus. The intelligent positioning can realize to cut various materials, ensuring the cutting speed and effect.

 

What are the parts of laser cutting machine?

Operation console is used to control the working process of the laser cutting machine that all operation commands are issued here.

The laser cutting machine head is used to move along the Z-axis according to the program. It mainly includes parts such as cavity, focusing lens holder, focusing lens, capacitive sensor and auxiliary gas nozzle.

Regulated power supply is connected between the laser, CNC machine and the power supply system. It is mainly to prevent interference from the external power grid and stabilize the voltage.

Laser numerical control system controls the laser cutting machine to realize the movement of X, Y, Z axis, together with the output power.

Laser generator is a device that generates a laser light source. The outer optical path is a refracting mirror to guide the laser light in the required direction. All mirrors must be protected by a protective cover. A clean positive-pressure protective gas should be introduced to protect the lens from contamination.

Air compressor and storage tank provide and store compressed air. Slag discharge machine removes the leftover and waste material. Gas cylinder is to supplement the industrial gas for laser oscillation and supply auxiliary gas for the cutting head.

The machine part of the laser cutting machine is placed the workpiece to be cut and can move correctly and accurately.

Water chiller is used to cool the laser generator to keep working normally. It also cools the external light path reflector and focusing mirror to ensure stable beam transmission quality.

Ventilation dust collector extracts the smoke and dust to carry out filtering treatment. Air cooling dryer and filter are used to supply clean and dry air.

 

Is laser cutting machine popular?

Of course! Laser cutting machine has been widely used everywhere. Due to the small laser spot, high-energy-density and fast cutting speed, it can perform better cutting quality, especially for small and exquisite products.

Laser cutting machine has higher electrical efficiency. Conventional machine requires more energy to produce the laser beam. In fact, a 2kW laser cutting machine uses a third of the power as a 4kW traditional machine. The fiber optic configuration will save power, but increases the lifespan due to the lower energy requirements.

Laser cutting machine allows for highly accurate cuts that leave a clean cut and a smooth finish. It does not need to contact the workpiece. And the heat-affected area is small. This minimizes the damage to the material surface.

 

Learn more something about laser cutting machine can know the functions of laser cutting machine and the popularity of laser cutting machine. LZK CNC Machine Tool(Anhui) Manufacturing Co., Ltd. is a high-quality sheet metal processing machinery manufacturer and supplier.

 

V groover machine is extremely useful in precision works and bending of corners to maintain the edges. V groover machines allow for metals and alloys to be folded to a tight radius or sharp corners. In terms of the thickness of the material and the type of fold required, the cutting head will run automatically.

• What are the characteristics of V groover machine?

• What are the functions of V groover machine?

• What are the applications of V groover machine?

What are the characteristics of V groover machine?

The V groover machine adopts a platform-type double-guide rail. The beam runs more smoothly. The blades holder processes the plate, ensuring the accuracy of the depth.

The V groover machine cools by air without any environmental pollution. It is controlled by CNC servo. It operates and processes automatically, improving the precision of gouging.

The CNC V grooving machine is welded by steel plates and has a good performance in shock resistance. It eliminates internal stress through vibration aging with good stability. The V groover machine is together with a CNC milling machine to ensure the parallelism and perpendicularity.

The V groover machine contains high-speed and precise gear racks, ball screws with large pitches, and high-precise linear guides. A high-torque servo motor and an imported star reducer drive the main shaft.

The numerical control program design of V groover machine is completed only by inputting the keyboard and processing program.

What are the functions of V groover machine?

V groover machine is a tool for grooving cement or asphalt pavements. The main operation process is to use the roulette saw of the V groover machine to cut the road surface into uniform square grooves and to form a new joint surface through repair.

V groover machine is also used for the installation and discharge of pipelines, such as water pipes and gas pipes. The potting material can form a dense and firm bonding layer with the wall surface.

You can use CNC V grooving machine to line and planer V-shaped groove on the position where the metal plate needs to be bent. Then, you can do the bending work more easily on the bending machine.

The cooperation between CNC V grooving machine and plate bending machine will improve the quality of workpiece.

What are the applications of V groover machine?

The V groover machine works well for architectural fabrications. It can make decorative surfaces easy to manufacture. It is also used in bank lobbies, hotels, airports, restaurants, shopping malls, and even kitchen equipment where the appearances are the primary goals. Manufacturers producing decorative architectural panels, wall systems and other aesthetic components often use V groover machine to do sharp corners in panels. Once interlocked and mounted, the appearance is a seamless unit.

V groover machine are available for machinery, electromechanical parts, electric appliance, electronics, automotive, light industry, and shipbuilding.

Learn more about V groover machine can know the characteristics of V groover machine and the applications of V groover machine. LZK CNC Machine Tool(Anhui) Manufacturing Co., Ltd. employs precision V groover machines which aid in the improvement of precision.

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