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For simple cutoff of metal parts, the shearing machine is a very tempting option, which is fast, easy and cheap. The shearing machine involves a moving blade applying pressure and pushes a workpiece up against a fixed blade.

• What are the specifications you should know about the shearing machine?

• How many parts does shearing machine contain?

• How to install shearing machine?

What are the specifications you should know about the shearing machine?

When purchasing metal shearing machine, take the required dimensions fitted various workpieces into account.

Sheet thickness is the sheet or web thickness that can be sheared. Sheet length is the largest dimension of working distance from right to left that can be cut. Sheet depth is the distance from the centerline of the ram to the back frame in a gap frame.

Operating a shearing machine requires strict adherence to safety procedures. Operators can activate the shearing machine using several methods. Operators can control manually by a footswitch, pendant, or push-button. The automatic shearing machine automatically performs without intervention. The shearing machine changes tools and parameters in a pre-programmed manner, such as speed or applied load.

Shearing machines require periodic maintenance. The blade performs sharpening on a regular basis so that shears do not yield poor quality cuts. The angle of the cutting edge and the finish of the grind play important roles in affecting performance and lifespan.

How many parts does shearing machine contain?

The shearing machine is composed of a frame, a pressing mechanism, a blade gap adjustment device, a knife holder, and a hydraulic system.

The rack adopts a combined welding structure with good rigidity, including left and right columns, front wall panels, workbenches, and fuel tanks.

The pressing mechanism is composed of a set of material pressing feet installed at the bottom of the frame beam. After the pressurized oil gets into, the presser foot plunger presses down the steel plate. The presser foot does not reset depending on the spring force until the shearing machine stops.

The adjustment of the upper and lower cutting tool gap is realized by rotating the blade gap adjustment device handle to drive the two pinion gears on the shaft. Rotate the sleeve on the supporting shaft.

The knife holder of the shearing machine is an enclosed-welded structure, having high torsion resistance and good rigidity. It is connected to the frame by two ends of the support shaft, equipped with a shearing and return cylinder.

How to install shearing machine?

The shearing machine must be installed on a solid concrete foundation and fastened with anchor bolts. Install it by a secondary irrigation installation method. Place a level it on the work table for vertical and horizontal correction.

The left and back sides are higher than the right and front sides within the allowable range. All parts of the shearing machine must be inspected comprehensively. Add lubricating oil according to the lubrication diagram. Adjust the tightness of the V-belt and the spring tightness of the pressure plate. Adjust the tightness of the brake belt.

When adjusting the gap of the cutting edge, rotate the flywheel to bring the upper knife holder to the bottom dead center. Loosen the screw fixed the blade. Determine the gap value according to the thickness of the plate. Tighten gradually the bolts and nuts to adjust to the required gap. Finally, tighten all the bolts of the fixed blade of the worktable.

Learn more about shearing machine can know how to install shearing machine and the specifications of shearing machine. LZK CNC Machine Tool(Anhui) Manufacturing Co., Ltd. is a leading manufacturer and exporter of CNC machines. Glad to have you visit our factory.

Shearing machine utilizes a moving upper blade and a fixed lower blade, using a blade gap to apply shearing force to metal plates. The shearing machine is a kind of forging machinery, whose main function is in the metal processing industry.

 

•  What are the functions of shearing machine?

•  What are the advantages and disadvantages of shearing machine?

•  What are the applications of shearing machine?

 

What are the functions of shearing machine?

Shearing machines belong to the class of linear shears, which are mainly used to cut the straight edges of various sizes of metal plates.

The main purpose of the shearing machine is metal processing. Its application range is very wide, especially in light industry and heavy industry. The shearing machine can also be used with other equipment to complete some special purposes. However, the shearing machine itself does not perform its own functions. The blade occupies a large use in the shearing machine. Shearing machines are mainly used for stretching, stamping, bending, and flanging.

 

What are the advantages and disadvantages of shearing machine?

The shearing machine uses a rectangular lower blade and can be cut with four cutting edges to extend the life of the blade.

Auxiliary tool holders are generally provided on the work surface of the shearing machine to slightly adjust the blades.

The cutting stroke can be adjusted so that the segmentation shear can be realized. The shearing efficiency can be improved. The number of shears can be automatically counted, reducing the workload.

Shearing machine uses the stepless adjustment to adjust the gap of the blade to adapt to the thickness of different plates and cutting needs.

The shearing machine is welded by steel plate and loaded with feeding balls on the work surface, which is very convenient to operate.

The hydraulic system of the shearing machineadopts the advanced integrated hydraulic system, which can reduce the installation of the pipeline and ensure the safety and reliability during operation.

Shearing machine is not a good tool for harder metals, such as tungsten. The shearing force often produces burrs and deformation, which is not suitable for materials which require clean and finish.

 

What are the applications of shearing machine?

Shearing machine is widely used in aviation, light industry, metallurgy, chemical industry, construction, shipbuilding, automobile, electric power, electrical appliances, decoration and other industries to provide the required special machinery and complete sets of equipment.

As a commonly used cutting equipment, shearing machines are generally suitable for the construction of aircraft, engineering units, shipbuilding, small bridge vehicles, light industries and metallurgy industries. Shearing machines benefit these industries a lot, reducing labor costs and making cutting technology more machine-oriented and professional. Shearing machine is more efficient than manual cutting whether speed or effectiveness.

Shearing machine is used in the stretching, bending, extrusion and forming process of metal plates in industries such as automobiles, tractors, rolling stock, ships, motors, instruments, electric power and aviation industries. Shearing machine is also suitable for the stretch processing of various high-strength alloy sheets.

 

Learn more something about shearing machine can know the functions of shearing machine and the applications of shearing machine. LZK CNC Machine Tool(Anhui) Manufacturing Co., Ltd. is equipped with professors. We can offer you a better solution.

 

V groover machine is a V-type slotting equipment designed for steel plate. V groover machine often plays a role as a sheet metal bending machine and cutting auxiliary equipment. It is widely used in the sheet metal V-groove, U-groove, and other irregular groove processing.

• What are the types of V groover machines?

• How to choose V groover machines?

• How about the market situation of V groover machine?

What are the types of V groover machines?

The working table of vertical CNC V grooving machine is small and narrow. The planer is fixed in a straight-line position to the working table. Variable factors can be so well-controlled that the position accuracy is in the range of 0.02mm. When the vertical V groover machine is working, the holder part moves back and forth. Vertical V groover machines have many separate pressing plates and independent clamps. It can do both horizontal and vertical grooves. The surface is made of high-quality mold steel, which goes through overall heat treatment after a grinder refined.

The working table of horizontal CNC V grooving machine is larger and easier to work. The knife is facing a platform with 1.5 meters width and more than 4 meters length. The accuracy is lower. When the horizontal V groover machine is working, the gantry and the holder move back and forth together. Its energy consumption is more than 10 times than that of the vertical V groover machine. A horizontal V groover machine is available for large sheet metal. It cannot be able to horizontal gouging. The working table is welded by a common iron plate, causing spots on the processed products for long-term use.

How to choose V groover machines?

When choosing a V groover machine, considering the materials such as steel bars, concrete walls, and stones. Once they are encountered, you must choose a diamond blade. With high hardness, it is widely used for cutting marble, steel bars, stones and other super-hard materials.

The power of V groover machine is an important indicator. In fact, it does not mean the higher the power the better the V groover machine. In the ordinary grid lines, it cannot withstand the 4000W power at all. Three-phase power is required to achieve smooth operation.

The size of the V groover machine motor determines its power. The larger the size of the motor, the greater the power. The power can be obtained by measuring and comparing the diameter of the stator and the length of the rotor.

Groove depth should be measured by two dimensions: the distance from the center of the tool shaft to the tool cover and the height of the tool beyond the bottom of the V groover machine. The larger the distance, the larger the diameter of the blade that can be installed. The higher the distance, the deeper the groove. It is best to choose V groover machine with deeper and wider grooves.

Also, you should choose a V groove machine that can adjust the depth of slotting to meet different demands.

How about the market situation of V groover machine?

Chins will continue to support the development of CNC V grooving machine. During the Fourteenth Five-Year Plan period, we will continue to invest the CNC industry greatly to elevate the cultivation of core competitiveness, innovate independently, integrate quantitatively and build brand.

Numerical control processing is the trend of high-quality, high-precision, high-yield, and high-efficiency development in the V groover machine industry. The good development trend shows that the demand is still at a high level. Companies should seize the opportunity and strive to realize the transformation of V groover machine from low-end to high-end, from primary processing to high-precision manufacturing.

Learn more something about V groover machine can know the types of V groover machine and how to choose V groover machine. LZK CNC Machine Tool(Anhui) Manufacturing Co., Ltd. is equipped with professors. We can offer you a better solution.

The V groover machine is the new type of sheet metal processing machinery, which is the key equipment of V cut bending technology. The V groover machine was used primarily for the convenience store, food service, supermarket and other related commercial applications.

• What is the structure of V groover machine?

• What are the advantages and disadvantages of V groover machine?

• How does V groover machine work?

What is the structure of V groover machine?

The CNC V grooving machine is controlled by 4 axes, that are, the X-axis, Y1-axis, Y2-axis and Z-axis. It has high positioning accuracy. Servo motors command all motors.

The Hydraulic system of V groover machine is divided into two groups. The pneumatic system is the part of the back gauge to provide clamping force and tightly hold plate.

The electrical control system of V groover machine involves PLC, actuator, touch screen, an electric control element, and an electrical cabinet. The electrical board is installed on the inside for easy maintenance and strong protection.

CNC V grooving machine is compact in structure and reliable in performance. It is easy operation without deformation. V groover machine is wholly welded by steel to eliminate internal stress by vibration.

What are the advantages and disadvantages of V groover machine?

Small bending force is required for V groove machine to bend the workpiece with a small bending radius. There are few color changes at the bend round edges.

V groove machine leads to small straightness errors of the bend round edges of the narrow long workpiece.

The V groover machine adopts a general mold to bend the workpiece with a complicated or enclosed cross-section.

According to different processing demands, the speed of the CNC V grooving machine can be selected.

The V groover machine adopts square alloy blades with four cutting edges, ensuring the accuracy and greatly reduce change time.

The price is high, as well as the maintenance costs.

The slicing loss is large, which causes relative high consumption cost.

The edge of the groove is straight so that it is easy to crack behind the wall. The crack prevention treatment is required when the wall is painted.

How does V groover machine work?

The metal plate is fixed. The metal material on the movement track is cut off by using the mechanical movement of the V groover machine blade to form a process V groove.

V groover machine is a tool containing 4 axes. The X-axis system of V groover machine is composed of servo motor, timing belt, timing wheel, ball screw, linear guide rail, back gauge rack, and clamping tools. The motor drives the ball screw to provide the accurate positioning power for the back gauge. The Y1- and Y2-axis system is composed of AC servo motor, timing belt, timing wheel, ball screw, and mobile clamp. The motor moves linearly on the linear guide to achieve accurate positioning. The Z-axis system is to drive the ball screw and cutter seat through timing belt to provide precise positioning power for the tool holder.

Learn more about V groover machine can know the structure of V groover machine and how V groover machine works. LZK CNC Machine Tool(Anhui) Manufacturing Co., Ltd. specializes in providing different types of products.

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