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What is the structure of press brake?
What are the structural features of press brake?
What should you know about the supporting wheel frame of press brake?
The structure of press brake mainly includes a bracket, a working table and a clamping plate. The working table composed of a base and a pressing plate is placed on the bracket. The base containing a seat shell, a coil and a cover plate is connected with a hinge and a clamping plate. The coil is placed in the recess of the seat shell. The top of the recess is covered with a cover plate.
Slider part of press brake uses hydraulic transmission. It is composed of sliding block, oil cylinder and mechanical fine-tuning stopper. The left and right oil cylinders are fixed on the frame. The piston drives the slider to move up and down by hydraulic pressure.
The workbench part of press brake is operated by the button box. The motor drives the stopper to move back and forth.
The synchronization system of press brake is composed of a torsion shaft, swing arm, joint bearing and other mechanical synchronization mechanisms. It has a simple structure, stable and reliable performance, high synchronization accuracy. The mechanical stop is adjusted by the motor.
The gauge mechanism of press brake is driven by a motor. The two screw rods are driven to move synchronously through the chain operation.
1. Press brake adopts all-steel and single-welded structure.
2. Press brake uses hydraulic transmission. The end cylinder of the press brake is selected on the upper, which directly drives the mobile work.
3. Press brake has multiple synchronization mechanisms adopting torsion shaft synchronization.
4. Press brake uses mechanical block structure, which is stable and reliable.
5. Press brake uses manual fine-tuning, clicking to display.
6. Oblique three-dimensional deflection compensation mechanism of press brake ensures the reduction of bending accuracy.
The press brake needs to change molds according to different products. The supporting wheel frame of press brake needs to adjust the height of the supporting material. There are problems of troublesome operation and low efficiency in the processing. By optimizing the design of the supporting wheel frame of the press brake, the goal of adjusting the height and length by rotating the lead screw is realized. It is an indispensable part of the press brake, which mainly plays the role of feeding and pushing materials.
The support roller frame is composed of 45 round steel rollers, which are set on the top and are higher than the support beams on both sides. The sheet material pushing is light and fast.
The bracket mainly plays the role of supporting the placement of the plates. It is considered to be able to place more than 10 plates at the same time and have sufficient strength. The rectangular tube frame structure can reduce the deformation of long-term high-load operations.
Traveling wheel is connected with the ground guide rails by rollers. The guide rails are set to ensure that the support roller frame walks along a straight line that is parallel to the press brake.
Learn more about press brake can know the structure of press brake and the structural features of press brake. LZK CNC Machine Tool(Anhui) Manufacturing Co., Ltd. is a powerful manufacturer in China. it is wise of you to cooperate with us.
The overall usage of CNC press brake is extensive. Many industries make use the CNC press brakes for many different applications and purposes. Meanwhile, constant innovation has pushed the CNC press brake forward and allowed their uses to expand across multiple avenues where there was not a demand previously.
What are the advantages of CNC press brake?
What is the proper CNC press brake setup procedures?
What are the uses of CNC press brake?
The main cylinders on both sides of the CNC press brake synchronously adopt a hydraulic control system and a grating ruler to form a closed-loop control, which is independently restricted by CNC. Accurate feedback data ensures safe operation of the slider.
The CNC press brake has high strength and good rigidity. It is stable and reliable with high precision. Backgauge distance and slider stroke adopt electric and manual fine adjustment. CNC press brake is equipped with a digital display device, which is convenient and quick to use.
The CNC press brake has a multi-step programming function, which can realize automatic operation, continuous positioning, and automatic and precise adjustment. The processing of CNC press brake shows real-time display and can remember the position and parameters after power failure.
The backgauge adopts imported ball screw and linear guide to ensure the positioning accuracy.
The CNC press brake uses a servo motor as an actuator. When the bending operation is not performed, the motor does not move and consume power. Therefore, CNC press brake is a product that meets the energy saving requirements. The servo motor has a higher degree of controllability so that it can be well adapted to the production needs of the modern industry.
The efficiency and the profitability of a CNC press brake are measured by the number of completed and correct parts produced in a given period of time.
Operators need to know CNC press brake completely. They also should know material type, thickness, flange dimensions and tolerances, angles and angle tolerances, and inside radius of angles.
The choice of tool is based on the drawing. Air bending, bottom bending, and coining are available. Select the tool that is at least as accurate as the specified type.
Tonnage charts are available for air bending. For bottom bending, a good tonnage may be four times than that of the air bending. Coining requires eight times the air bend tonnage.
If you have two or more CNC press brakes, make sure to choose the best-suited one. Remember that air bending cannot overload a CNC press brake.
Determine tooling position on the bench. If the tonnage requirement exceeds the concentrated load limit in the center of the CNC press brake, it can be off-center.
Install the tooling and align the upper and lower.
CNC press brake should be programmed properly, which is very quick.
Bend materials only after completing a good test bend. If something wrong, correct the program until a good part has been formed.
It’s time to run CNC press brake.
Medical fields are assisted by CNC press brakes in the manufacturing and production of high-tech and crucial equipment, such as X-ray machines, components to emergency vehicles, and the actual construction of hospitals.
Military and defense industries employ CNC press brakes to design and craft components to weapons, vehicles, and other significant equipment. The military industry is one of the most invested by the advanced machines. The usage of CNC press brake speeds up the processes of building and testing new equipment.
The usage and importance of CNC press brakes cannot be understated. Without these machines, precise crafting would not be as widely possible and instituted as it is today. The CNC machine industry has always been at the forefront of innovative design to expand further outside industries.
Learn more about CNC press brake can know the advantages of CNC press brake and the uses of CNC press brake. LZK CNC Machine Tool(Anhui) Manufacturing Co., Ltd. is glad to hear from you to deal with your doubts!
The CO₂ laser cutting machine is one of the earliest gas lasers, developed by Kumar Patel in 1964. With high power and levels of control, CO₂ laser cutting machine can be available for places, where requires precision, mass processing, and personalization. It is achieved using a gas laser.
How does CO₂ laser cutting machine work?
What are the advantages of CO₂ laser cutting machine?
What are the applications of CO₂ laser cutting machine?
In aCO₂ laser cutting machine, light is produced when electricity runs through a gas-filled tube with mirrors at both ends. The discharge tube of the CO₂ laser cutting machine is filled with mixed gases such as CO₂, N₂, and He.
There are three different forms of motion for any molecule. One is the movement of electrons in the molecule, which determines the electronic energy state. The second is the atoms vibrate periodically around their equilibrium position, which determines the vibrational energy of the molecule. The third is the rotation of the molecule, which determines the rotational energy state of the molecule.
The CO₂ laser cutting machine uses the transition between the vibration and the rotation energy level of the CO₂ molecule to generate laser light.
l The CO₂ laser cutting machine doesn’t physically touch the material it is working with. Instead, it causes the material to melt through intense heat, causing minimal damage to the material and the machine.
l CO₂ laser cutting machines have low maintenance costs, which only need inexpensive replacement parts.
l CO₂ laser cutting machine is much safer than others since it does not use a blade. The beam is sealed in a tight lightbox.
l CO₂ laser cutting machine produces highly accurate and precise cuttings that have clean cuts and a smooth finish.
l CO₂ laser cutting machine provide one of the most advantageous forms of cutting available today.
l The quality of CO₂ laser cutting machine is good. The imported metal is used to seal off the CO₂ laser.
The CO₂ laser cutting machine can be used not only in the mobile phone film industry, but also in communication, consumer, computing, connecting, cloud and other industries. CO₂ laser cutting machine of non-metallic materials such as PC film, PET film, PP film and leather are suitable for laser precision cutting in the fields of screen protector, acrylic board, OCA optical glue, PET display panel, touch screen, FPC, PCB, electronic paper, and polarizer.
Take garment industry as an example. CO₂ laser cutting machine is now universally used in garment industry.
Pattern cutting belongs to application of conventional cutting equipment. CO₂ laser cutting machine matches CAD software and then forms a garment pattern.
The common mode of fabric cutting generally choose blade and laser cutting. CO₂ laser cutting machine is popular though it has requirements for the thickness of the fabric.
Clothing template is a new technology application. Using CO₂ laser cutting machine for the template cutting not only greatly shortens the production time clothing template, but also enhance the quality of the template.
Learn more something about CO₂ laser cutting machine can know the features of CO₂ laser cutting machine and the working principal of CO₂ laser cutting. LZK CNC Machine Tool(Anhui) Manufacturing Co., Ltd. can answer you some questions if you have any doubts.
The shearing machine is a professional equipment for sheet metal cutting, which is widely used in the cutting of thin sheets of automobiles, shipbuilding, building materials, hardware machinery, and metal structures. Shearing machine is welded by steel plate, which has a compact structure.
How many types of shearing machines are there?
How to choose shearing machine?
How to choose the cutting tool of shearing machine?
Dedicated shearing machine is always combined with other equipment to complete special purposes. Cold-formed line shearing machine is a special shearing machine configured on production lines. Steel-structure line shearing machine is mostly for angle steel and H-beam automatic production lines to complete the shearing process. Plate and line shearing machine is a high-speed shearing machine designed to meet the high-speed cutting requirements of the production line for the plate uncoiling and leveling line. Hydraulic high-speed shearing machine is available for thick plate line, while the thin plate line is equipped with pneumatic shearing machine.
The upper and lower blades of oblique-blade shearing machine form an angle. The upper blades are inclined, whose inclination angle is from 1° to 6°. The shearing force of this type shearing machine is smaller than that of the flat-blade one. It has a wide range of applications.
Flat-blade shearing machine has good quality and small distortion. But the shearing force and energy consumption are large. There are more mechanical transmissions. The upper and lower blades of the shearing machine are parallel to each other, which are used in hot-cutting of blooms and slabs in rolling mills.
Combined-punching shearing machine can do the cutting of the plate and the profile, which is mostly used in the blanking process. Sheet-bending shearing machine contains two processes that shearing and bending can be performed on the same machine.
Determine the specifications and parameters of the shearing machine according to your own demands. You should consider the required range of the m aterial thickness of the sheared material. You can contact the manufacturer for recommendations if you are not sure.
Confirm which manufacturers produce the shearing machine to be purchased. The model produced by different manufacturers is different. Therefore, users should pay special attention to choosing the best one. Choose some manufacturers for comparison, such as the quality and the after-sales service.
It is better to pay attention to the overall condition of the shearing machine manufacturer. It is recommended to visit the factory. After removing the highest and lowest prices, choose a trustworthy manufacturer to get better price and performance ratio.
The development of cutting tool materials for shearing machine plays a decisive role in the advancement of cutting technology.
High-speed steel cutting tool are available for milling cutters, milling horizontal grooves and milling expansion grooves in piston processing. It is also used for drill bits to drill oil holes.
Cemented-carbide cutting tool is widely used in various processes of aluminum piston machining, especially piston rough machining and semi-finish machining.
Cubic boron nitride cutting tool is used in the process of turning cast iron ring grooves for inserting cast iron ring pistons. It is also used in the processing of piston three-dimensional profiling.
Diamond cutting tool can make use of the high hardness, high wear resistance, high thermal conductivity and low friction coefficient to achieve high precision, high efficiency, high stability and high surface finish processing of materials. It is an ideal tool for shearing machine.
Learn more something about shearing machine can know the types of shearing machine and how to choose shearing machine. LZK CNC Machine Tool(Anhui) Manufacturing Co., Ltd. can offer you better service, such as the appropriate solutions.