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What are the types of V groover machines?
How to choose V groover machines?
How about the market situation of V groover machine?
The working table of vertical CNC V grooving machine is small and narrow. The planer is fixed in a straight-line position to the working table. Variable factors can be so well-controlled that the position accuracy is in the range of 0.02mm. When the vertical V groover machine is working, the holder part moves back and forth. Vertical V groover machines have many separate pressing plates and independent clamps. It can do both horizontal and vertical grooves. The surface is made of high-quality mold steel, which goes through overall heat treatment after a grinder refined.
The working table of horizontal CNC V grooving machine is larger and easier to work. The knife is facing a platform with 1.5 meters width and more than 4 meters length. The accuracy is lower. When the horizontal V groover machine is working, the gantry and the holder move back and forth together. Its energy consumption is more than 10 times than that of the vertical V groover machine. A horizontal V groover machine is available for large sheet metal. It cannot be able to horizontal gouging. The working table is welded by a common iron plate, causing spots on the processed products for long-term use.
When choosing a V groover machine, considering the materials such as steel bars, concrete walls, and stones. Once they are encountered, you must choose a diamond blade. With high hardness, it is widely used for cutting marble, steel bars, stones and other super-hard materials.
The power of V groover machine is an important indicator. In fact, it does not mean the higher the power the better the V groover machine. In the ordinary grid lines, it cannot withstand the 4000W power at all. Three-phase power is required to achieve smooth operation.
The size of the V groover machine motor determines its power. The larger the size of the motor, the greater the power. The power can be obtained by measuring and comparing the diameter of the stator and the length of the rotor.
Groove depth should be measured by two dimensions: the distance from the center of the tool shaft to the tool cover and the height of the tool beyond the bottom of the V groover machine. The larger the distance, the larger the diameter of the blade that can be installed. The higher the distance, the deeper the groove. It is best to choose V groover machine with deeper and wider grooves.
Also, you should choose a V groove machine that can adjust the depth of slotting to meet different demands.
Chins will continue to support the development of CNC V grooving machine. During the Fourteenth Five-Year Plan period, we will continue to invest the CNC industry greatly to elevate the cultivation of core competitiveness, innovate independently, integrate quantitatively and build brand.
Numerical control processing is the trend of high-quality, high-precision, high-yield, and high-efficiency development in the V groover machine industry. The good development trend shows that the demand is still at a high level. Companies should seize the opportunity and strive to realize the transformation of V groover machine from low-end to high-end, from primary processing to high-precision manufacturing.
Learn more something about V groover machine can know the types of V groover machine and how to choose V groover machine. LZK CNC Machine Tool(Anhui) Manufacturing Co., Ltd. is equipped with professors. We can offer you a better solution.
The CNC press brake mainly performs straight-line bending of the plate. Through the use of simple molds and process equipment, the metal sheet can be pressed into a certain geometric shape. CNC press brake is actually a multi-purpose fabricating machine. CNC press brake is suitable for several types of metal forming operations.
What are the failures of CNC press brake?
How to solve the large bending angle error of the CNC press brake?
How to maintain CNC press brake?
Sometimes, there is the large or small bending angles during CNC press brake operates. It may be that the plate is uneven or the plate thickness has changed. It is also possible that the shaft in the CNC press brake is caused by deviation.
The oil pump of CNC press brake is too noisy or heats fast. Even, the oil pump is damaged. The oil pump suction line leaks or the oil tank liquid level is too low, causing to suck. The oil temperature is too low and the oil viscosity is too high, resulting in high oil absorption resistance. The oil filter at the suction port is clogged. Coupling installation is too tight to make the motor shaft and the oil pump shaft nonconcentric.
The CNC press brake system is pressure-free or cannot be built up. The oil pump rotates incorrectly. Whether the pressure gauge is damaged. Whether the pressure control valve has an electrical signal or the valve is blocked. The pressure cartridge valve is blocked or stuck that cannot seal the oil.
With the continuous development of CNC press brake manufacturing technology, CNC press brake has the advantages of high positioning accuracy, convenience, zero-activity disturbance compensation, and good consistency of processed products.
Check whether the compensation deflection of the compensation cylinder is large so that the zero position cannot be completely restored.
Check whether the quick clamp and grating ruler is loose.
Check whether there is any change in the bottom dead center of each bending.
Check whether the bow-shaped plate is installed in a standard way and whether the screw hole is deadlocked.
The large bending angle error of CNC press brake can also be caused by changes in the sheet, such as thickness, material, and stress。
There is inaccurate positioning of CNC press brake that whether the zero offset value of the proportional valve is appropriate or not. It may be impossible to return because the positioning cannot reach the bottom dead center.
After each shift, clean the work area of CNC press brake by removing all debris with a dry cloth. Clean the tools, bench, supports, slide guides and other accessories. Clean the backstops and guides of the backgauge. Do not use compressed air for cleaning.
The lubrication parts are sufficiently greased.
The motor and oil pump of CNC press brake operate normally without noise and overheating.
The safety protection device is safe and reliable.
Check whether the pressure of the hydraulic system is within the rated range.
The indicator is sensitive and reliable.
When repairing after the end of production, the slider needs to be lowered to the lowest point.
Check whether the fixed part of the mold is loose before work.
When working, the CNC press brake must not exceed the maximum pressure that is 160KN.
Learn more about CNC press brake can know the failures of CNC press brake and how to maintain CNC press brake. LZK CNC Machine Tool(Anhui) Manufacturing Co., Ltd. can help you keep CNC press brake in better condition.
V groover machine is extremely useful in precision works and bending of corners to maintain the edges. V groover machines allow for metals and alloys to be folded to a tight radius or sharp corners. In terms of the thickness of the material and the type of fold required, the cutting head will run automatically.
What are the characteristics of V groover machine?
What are the functions of V groover machine?
What are the applications of V groover machine?
The V groover machine adopts a platform-type double-guide rail. The beam runs more smoothly. The blades holder processes the plate, ensuring the accuracy of the depth.
The V groover machine cools by air without any environmental pollution. It is controlled by CNC servo. It operates and processes automatically, improving the precision of gouging.
The CNC V grooving machine is welded by steel plates and has a good performance in shock resistance. It eliminates internal stress through vibration aging with good stability. The V groover machine is together with a CNC milling machine to ensure the parallelism and perpendicularity.
The V groover machine contains high-speed and precise gear racks, ball screws with large pitches, and high-precise linear guides. A high-torque servo motor and an imported star reducer drive the main shaft.
The numerical control program design of V groover machine is completed only by inputting the keyboard and processing program.
V groover machine is a tool for grooving cement or asphalt pavements. The main operation process is to use the roulette saw of the V groover machine to cut the road surface into uniform square grooves and to form a new joint surface through repair.
V groover machine is also used for the installation and discharge of pipelines, such as water pipes and gas pipes. The potting material can form a dense and firm bonding layer with the wall surface.
You can use CNC V grooving machine to line and planer V-shaped groove on the position where the metal plate needs to be bent. Then, you can do the bending work more easily on the bending machine.
The cooperation between CNC V grooving machine and plate bending machine will improve the quality of workpiece.
The V groover machine works well for architectural fabrications. It can make decorative surfaces easy to manufacture. It is also used in bank lobbies, hotels, airports, restaurants, shopping malls, and even kitchen equipment where the appearances are the primary goals. Manufacturers producing decorative architectural panels, wall systems and other aesthetic components often use V groover machine to do sharp corners in panels. Once interlocked and mounted, the appearance is a seamless unit.
V groover machine are available for machinery, electromechanical parts, electric appliance, electronics, automotive, light industry, and shipbuilding.
Learn more about V groover machine can know the characteristics of V groover machine and the applications of V groover machine. LZK CNC Machine Tool(Anhui) Manufacturing Co., Ltd. employs precision V groover machines which aid in the improvement of precision.
LZK introduces the TL 8525 to its line of tube laser cutting machines. The newly designed new generation of tube lasers is equipped with many high performance features to optimize tube cutting for even the most complex applications. With a large feed length of 8500 mm, the TL 8525 can process round or square tubes up to 250 mm in diameter. Standard machine features include a 45-degree 3D tilt axis cutting head for beveling, a 6-position front loader and a wide X-axis cutting head range of 1190 mm to maximize material utilization.
Designed for productivity
The TL 8525 is designed for high productivity. The machine can process pipe lengths up to 8500 mm, with a maximum part length of 3000 mm, and can clamp and cut pipe diameters up to 250 mm. The 400 mm Z-axis allows for larger profiles to be cut.
A new design with welded steel construction provides high rigidity and dynamics. Pre-assembled collets and stabilizers help to set up and start the machine quickly and easily. The TL 8525 maintains the compact footprint of other TL models and offers the advantage of accessibility to all sides of the machine. Because loading and unloading are handled on one side, the machine can be installed in tight spaces or against a wall.
Leading-edge features are built-in
The TL 8525 is equipped with key features typically offered as options on comparable tube laser cutting machines for the widest range of uses in cutting round, square, rectangular or other profiles, regardless of complexity.
A 45 degree 3D tilt cutting head is standard. The multi-axis cutting head allows high-precision bevel cutting of round, square, rectangular and profiled tubes, cutting complex profiles and channels, and can be used for weld-ready cutting of thick-walled tubes.
A 6-position front loader is also standard. This semi-automatic loading machine offers a high degree of material loading flexibility. It can handle up to six tubes and offers six positions, even for tubes with a maximum diameter of 250 mm. The system can load different types of tubes of different sizes and can be interrupted in the middle of the process to add new tubes. Unlike bundle feeder systems, there is no need to wait to rebind a bundle in the loader, remove it from the machine, and then reload a new bundle. The flexibility of material loading effectively meets the needs of small batches and long production runs.
The wide 1190 mm X-axis cutting head range allows processing along larger lengths of tubing, including behind the stabilizer unit. The ability to handle more tube and reduce material waste makes tube cutting operations more productive and profitable.
Other key features include a programmable table in the outfeed area. The servo-controlled table features a tilt function for smooth part release and is integrated into a 3 m part evacuation conveyor. The conveyor uses multiple compartments to safely separate and secure parts - even round or longer tubes - as they move along the conveyor.
The TL 8525 features a high degree of automation, including automatic tube loading, automatic tube centering, and automatic setup and adjustment of the chucks and stabilizer. A powerful smoke extraction system integrated into the chuck automatically removes approximately 4,000 cubic meters of smoke per hour from the cutting area.
The TL 8525 is equipped with a 2 kW IPG fiber laser source capable of cutting a range of ferrous and non-ferrous materials. A 4 kW laser source is optional.