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What is the structure of V groover machine?
What are the advantages and disadvantages of V groover machine?
How does V groover machine work?
The CNC V grooving machine is controlled by 4 axes, that are, the X-axis, Y1-axis, Y2-axis and Z-axis. It has high positioning accuracy. Servo motors command all motors.
The Hydraulic system of V groover machine is divided into two groups. The pneumatic system is the part of the back gauge to provide clamping force and tightly hold plate.
The electrical control system of V groover machine involves PLC, actuator, touch screen, an electric control element, and an electrical cabinet. The electrical board is installed on the inside for easy maintenance and strong protection.
CNC V grooving machine is compact in structure and reliable in performance. It is easy operation without deformation. V groover machine is wholly welded by steel to eliminate internal stress by vibration.
Small bending force is required for V groove machine to bend the workpiece with a small bending radius. There are few color changes at the bend round edges.
V groove machine leads to small straightness errors of the bend round edges of the narrow long workpiece.
The V groover machine adopts a general mold to bend the workpiece with a complicated or enclosed cross-section.
According to different processing demands, the speed of the CNC V grooving machine can be selected.
The V groover machine adopts square alloy blades with four cutting edges, ensuring the accuracy and greatly reduce change time.
The price is high, as well as the maintenance costs.
The slicing loss is large, which causes relative high consumption cost.
The edge of the groove is straight so that it is easy to crack behind the wall. The crack prevention treatment is required when the wall is painted.
The metal plate is fixed. The metal material on the movement track is cut off by using the mechanical movement of the V groover machine blade to form a process V groove.
V groover machine is a tool containing 4 axes. The X-axis system of V groover machine is composed of servo motor, timing belt, timing wheel, ball screw, linear guide rail, back gauge rack, and clamping tools. The motor drives the ball screw to provide the accurate positioning power for the back gauge. The Y1- and Y2-axis system is composed of AC servo motor, timing belt, timing wheel, ball screw, and mobile clamp. The motor moves linearly on the linear guide to achieve accurate positioning. The Z-axis system is to drive the ball screw and cutter seat through timing belt to provide precise positioning power for the tool holder.
Learn more about V groover machine can know the structure of V groover machine and how V groover machine works. LZK CNC Machine Tool(Anhui) Manufacturing Co., Ltd. specializes in providing different types of products.
The steel bent by the CNC press brake has a relatively large advantage over the others. Because the residual stress of the steel material of the CNC press brake is relatively small with dense weld seam. The CNC press brake in the production practice produces section steel with very messy interface shapes, which is impossible for traditional processes.
What are the features of CNC press brake?
What are the functions of CNC press brake?
What are the applications of CNC press brake?
CNC press brake
CNC press brake
CNC press brake has direct angle programming with angle compensation function.
The grating ruler does real-time detection to feedback correctly. CNC press brake takes full closed-loop control. Backgauge and slider dead gauge positions accurately within 0.02mm.
The upper mold of CNC press brake adopts a quick clamping device, while the lower mold uses a wedge deformation compensation mechanism.
With multi-step programming function, CNC press brake can realize multiple automatic operation, completing one-time processing of multi-step parts. It improves production efficiency.
The imported hydraulic system with stable performance and compact structure can be selected according to user requirements. The backgauge can be driven by ball screw and timing belt.
The press brake uses a touch screen with a CNC module, which makes it easy to program and very simple to operate.
CNC press brake makes full use of electrical-hydraulic control. The slider operation can realize single, continuous stroke and halfway stop operations, which is easy to realize automatic operation.
The user interface is the dialogue interface between the CNC press brake and all users, especially non-professional users. Through window and menu operations, functions such as graphic simulation, graphic dynamic tracking, simulation and fast programming can be realized.
CNC press brake performs visualization of scientific computing. Information exchange is no longer limited to text and language, but can directly use visual information such as graphics, images, and animation. Visualization technology can be used for computer-aided design, manufacturing, automatic parameter setting, tool compensation, display and visual simulation of machining process.
The CNC press brake is equipped with a high-performance programmable controller, which can be programmed directly with ladder diagram or high-level language. It can also be debugged and edited online to establish its own program.
The CNC press brake is to use the equipped mold to bend various shapes of metal sheets into various cold-shaped parts. It is used in sheet bending processing in industries such as automobiles, aircraft manufacturing, light industry, shipbuilding, containers, elevators, and railway vehicles.
Precise metal materials are must for the aerospace industry. Aircraft requires as much of a guarantee to safety and performance as possible. CNC press brake can be used to manufacture components of the motion control, sensors and actuation systems. CNC press brakes are also able to manufacture braking and landing parts.
A variety of metal materials are produced with CNC press brake for the automotive industry, ranging from cold roll steel, stainless steel, aluminum to carbon steel. They would become transmission covers, seat parts, brake components, battery housings, and many other parts used in building automotive engines.
Metal bending is to create aesthetically components that are perfectly rounded and finished. The materials bent by the CNC press brake go into making stoves, microwaves, refrigerators, dishwashers, bed frames, entertainment centers, washing machines, and dryers, or even outdoor furniture
Learn more about CNC press brake can know the features of CNC press brake and the applications of CNC press brake. LZK CNC Machine Tool(Anhui) Manufacturing Co., Ltd. is equipped with many professors in manufacturing and offering solutions.
Laser cutting machine adopts computer-aided design to cut for precision. The process has evolved since it was used to cut diamonds. As the laser cutting machine continues to be used for many industrial purposes, it is also growing in popularity in schools and small businesses.
What are the types of laser cutting machines?
How to choose laser cutting machine?
How to use laser cutting machine?
In terms of cutting material types, there are two types of laser cutting machines: metal and non-metal laser cutting machine. A metal laser cutting machine is used when metal materials are needed, while a non-metal one is to cut non-metal materials.
Classified by laser types, the laser cutting machines can be divided into three types: fiber, CO₂ gas and YAG. Now, the mainstream type of laser cutting machine in the domestic market is fiber laser cutting machine.
According to the laser output power, laser cutting machines involve high-power, medium-power and low-power laser cutting machine. In the industrial field, high-power ones are needed, while the medium-power ones are main in the laser engraving field.
As far as the cutting board size, the laser cutting machines contain standard-format and large-format ones. The cutting length of the large-format laser cutting machine in the X-axis direction is more than 8000mm, and the cutting width in the Y-axis direction is more than 2500mm. For the standard-format one, it is generally about 3000mm multiply1500mm and 4000mm multiply 2000mm.
The cutting plates have flat plates and three-dimensional plates. Flat plates are cut by a flat laser cutting machine, while three-dimensional plates can be cut by a three-dimensional five-axis laser cutting machine.
Make clear processing demands, such as processing material type, size, and accuracy tolerance. It helps determine which type of CNC laser cutting machine you need. For metals, you may look for a metal or fiber laser cutting machine.
Choose the right laser cutting machine manufacturer. It matters a lot concerning the quality. Good manufacturers provide high-quality machine with a complete quality assurance system and after-sales service system.
Choose the configuration. You can negotiate the configurations and specifications with the manufacturer. All the configurations shall be based on specific processing requirements. It may include lasers, laser heads, servo motors, guide rails, and water coolers. If you are not sure about the specifications, you can introduce your requirements that the manufacturers will recommend the suitable one.
Decide what material to cut or engrave. Laser cutting machine can cut and engrave wood, plastic, cardboard, foam, fabric, and thin sheets of metal. Any material containing chlorine cannot be used due to the toxic fumes.
Choose an image, such as a photo, a computer drawing, and computer text. Make sure the image has plenty of contrast without many shadows. Upload the image into software that is compatible with the laser cutting machine. Set the dimensions of the image to match the size of the material. Optimize the image.
Place the material in the center of the laser cutting machine. Press any key to let the laser test the dimensions across the mat. If your material has a bend, place a weighty metal rod to hold it down.
Clean the lens with rubbing alcohol. Set the lens height. Most laser cutting machine will have an automatic lens height sensor or button. If not, you will need to adjust the height manually.
Turn on the fume extractor to suck all the fumes and dust from the material out of the laser cutting machine
In the material settings, select what kind of material you are using. This will affect the settings of the laser. Select what type of cuts you are making. Press print.
Learn more something about laser cutting machine can know the types of laser cutting machine and how to use laser cutting machine. LZK CNC Machine Tool(Anhui) Manufacturing Co., Ltd. is one of the powerful manufacturers in China. It is the best to choose us as your partner.
The overall usage of CNC press brake is extensive. Many industries make use the CNC press brakes for many different applications and purposes. Meanwhile, constant innovation has pushed the CNC press brake forward and allowed their uses to expand across multiple avenues where there was not a demand previously.
What are the advantages of CNC press brake?
What is the proper CNC press brake setup procedures?
What are the uses of CNC press brake?
The main cylinders on both sides of the CNC press brake synchronously adopt a hydraulic control system and a grating ruler to form a closed-loop control, which is independently restricted by CNC. Accurate feedback data ensures safe operation of the slider.
The CNC press brake has high strength and good rigidity. It is stable and reliable with high precision. Backgauge distance and slider stroke adopt electric and manual fine adjustment. CNC press brake is equipped with a digital display device, which is convenient and quick to use.
The CNC press brake has a multi-step programming function, which can realize automatic operation, continuous positioning, and automatic and precise adjustment. The processing of CNC press brake shows real-time display and can remember the position and parameters after power failure.
The backgauge adopts imported ball screw and linear guide to ensure the positioning accuracy.
The CNC press brake uses a servo motor as an actuator. When the bending operation is not performed, the motor does not move and consume power. Therefore, CNC press brake is a product that meets the energy saving requirements. The servo motor has a higher degree of controllability so that it can be well adapted to the production needs of the modern industry.
The efficiency and the profitability of a CNC press brake are measured by the number of completed and correct parts produced in a given period of time.
Operators need to know CNC press brake completely. They also should know material type, thickness, flange dimensions and tolerances, angles and angle tolerances, and inside radius of angles.
The choice of tool is based on the drawing. Air bending, bottom bending, and coining are available. Select the tool that is at least as accurate as the specified type.
Tonnage charts are available for air bending. For bottom bending, a good tonnage may be four times than that of the air bending. Coining requires eight times the air bend tonnage.
If you have two or more CNC press brakes, make sure to choose the best-suited one. Remember that air bending cannot overload a CNC press brake.
Determine tooling position on the bench. If the tonnage requirement exceeds the concentrated load limit in the center of the CNC press brake, it can be off-center.
Install the tooling and align the upper and lower.
CNC press brake should be programmed properly, which is very quick.
Bend materials only after completing a good test bend. If something wrong, correct the program until a good part has been formed.
It’s time to run CNC press brake.
Medical fields are assisted by CNC press brakes in the manufacturing and production of high-tech and crucial equipment, such as X-ray machines, components to emergency vehicles, and the actual construction of hospitals.
Military and defense industries employ CNC press brakes to design and craft components to weapons, vehicles, and other significant equipment. The military industry is one of the most invested by the advanced machines. The usage of CNC press brake speeds up the processes of building and testing new equipment.
The usage and importance of CNC press brakes cannot be understated. Without these machines, precise crafting would not be as widely possible and instituted as it is today. The CNC machine industry has always been at the forefront of innovative design to expand further outside industries.
Learn more about CNC press brake can know the advantages of CNC press brake and the uses of CNC press brake. LZK CNC Machine Tool(Anhui) Manufacturing Co., Ltd. is glad to hear from you to deal with your doubts!